As I was unable to take part in the CQWW CW Contest 2020 due to Coronavirus COVID-19 regulations, I decided to experiment with using the wideband SDR of the Hermes Lite 2 SDR (HL2).
The process appeared to be quite smooth, however upon completion, the CW Skimmer’s Skim Server (SkimSrv) would report that the SDR connection had timed out. This transpired to be the hardware watch dog timer (WDT) timeout inside the FPGA on the Hermes Lite 2 – a precaution to stop the SDR from being stuck in transmit should the connection to it drop:
The solution was two-fold:
Update the HL2 gateware to a version allowing the WDT to be adjusted/disabled
Update the SkimSrv DLL plugin to a version using the WDT configuration
Getting the Latest HL2 Gateware
The gateware of the HL2 is a bit like what you may consider as firmware. Only, firmware is code that runs on a CPU or microcontroller, and gateware is code that configures the internal connections of an FPGA. This difference is immaterial here, but it is useful to know.
There are many versions of gateware available for the Hermes Lite 2. You are best advised to hunt around Steve Haynal KF7O’s project repositories for the Hermes-Lite2 under the gateware\bitfiles folder and find a version that best suits your needs. It is important to note that some of the gateware files in these folders are compiled with special features and are often not recommended for general use. Here I will cover two versions that I find interesting. The first is the standard gateware that supports both transmit and receive on 4 slices. The second receive only gateware swaps the transmit logic for extra receive logic, resulting in 10 receive-only slices.
One final note, the links I provide are for Hermes-Lite 2.0 build5 and later. If you have an earlier build, then there are different files required which are also present in the variants folders.
Standard 4-slice TX/RX gateware
I started off by finding the latest “testing” version of the HL2 gateware, which can be found in the repositories mentioned above. At the time of writing the original article “testing/20201107_72p5” was the latest version that was recommended for more general use. Since the original publication of this post, this has been rolled into the stable/20201212_72p8 release.
Once you have read the readme and are happy with the notes supplied with the version of the bitfile (the actual compiled file the FPGA is sent to configure itself), then you are ready to go.
Use stable/20201212_72p8/hl2b5up_main/hl2b5up_main.rbf (direct link to download) which supports up to 4 receiver slices, but also includes transmit and is suitable for general use – again – read the notes that are supplied! They are important. Whatever you chose, you may need to rename the “.rbf” file to “hl2b5up_main.rbf” to allow it to be flashed by SparkSDR. Quisk doesn’t seem to care what the file is called.
No transmit 10-slice receive gateware
My actual reason for changing the gateware was to try the 10-slice receive gateware for use with SparkSDR as a grabber for CW Skimmer, as well as all of the other digital modes (RTTY, PSK, WSPR, FT8, JT65, etc.).
To program the gateware there are two options. I opted to use SparkSDR2 by Alan Hopper M0NNB. The process is easy and SparkSDR2 supports Windows and Linux. Run SparkSDR, press the discovery button (the rotating arrow on the left) until your Hermes Lite 2 is discovered, and then right-click and select firmware. From there, navigate from the downloaded and renamed file “hl2b5up_main.rbf” and press program. It should take around a minute.
You are also able to use Quisk by James Ahlstrom N2ADR. From the Config dialogue, select your radio, and then select “Program from RBF file”. The update should not take long.
Once the upload is complete, you should power cycle the Hermes Lite 2 SDR, and then check in your favourite program that the update was successful. I checked that the radio still worked, and I could see that the revision gateware had changed to what I expected within SparkSDR: “Version 72 Patch 5” (now superseded by stable 72p8) and that I did indeed have 4 receivers available. If you used a different gateware version, you should see different results here:
Installing the recompiled HermesIntf.dll
Originally, the HermesIntf.dll file was provided by Vasiliy Gokoyev K3IT on the GitHub page HermesIntf. However, this DLL does not take advantage of the extra WDT options available in the HL2 gateware we just updated. To make such updates, this required the original DLL supplied by Vasiliy K3IT to be recompiled, incorporating changes from Steve KF7O’s gateware.
I was beaten to doing this by Robin Davies G7VKQ, who kindly shared the rebuilt DLL file with me on Twitter (thanks!!). This DLL file can be downloaded here: HermesIntf_G7VKQ.zip – This file is then to be copied into the SkimSrv folder, typically located within “C:\Program Files (x86)\Afreet\SkimSrv\” on a modern 64-bit version of Windows. You will of course need to install SkimSrv by Afreet Software from here. A trial version is available – you’ll need the Skim Server, not the standard CW Skimmer.
Once you’ve copied the DLL into the installation folder, you are ready to fire-up the SkimSrv. SkimSrv has a little icon in the system tray, as shown below. Click on this to open the SkimSrv settings dialogue.
From here, you can use the Skimmer tab to set up the frequencies, sample rates, radios, etc., to use. This is all as you would expect and is pretty straight forward. Above, you can see I am using the 4 receivers available in the gateware version of the HL2 I chose. The image at the top of the page shows operation during CQWW CW 2020, where there were huge numbers of signals present on the bands.
You can connect a telnet program to “localhost” on port “7300” to connect to the Skimmer Server by default. This acts like a DX Cluster with spotting information.
Uploading to PSKReporter
One of the most easy way is use CW Reporter by Philip Gladstone N1DQ. Philip runs PSKReporter, and, offers the CW Reporter application to interface between CW Skimmer Server and PSKReporter. It is easy to set up, working almost out of the box, and translates the DX Cluster style Telnet spots into reports for PSKReporter.info.
One comment to note here is that you should have calibrated your receiver’s frequency before doing this – otherwise, you may be spreading incorrect frequency information.
Finally, it is possible to see, on a map, using appropriate filters, what stations I have heard on CW over the past 24 hours:
Click any image to enlarge.
Thanks to everyone who offered help and suggestions along the way!
Recently I purchased a Hermes Lite 2 SDR receiver (HL2 for short), and I am very impressed with it. One of the very nice features is that it lets you receive several chunks of spectrum (“slices” in SDR parlance) at once.
I also found an excellent piece of software for the digital-mode enthusiast called SparkSDR. SparkSDR can make use of the multiple slices offered by HL2, and thus allows for an infinite number of digital mode receivers to be operated using the HL2 slices. SparkSDR also offers the ability to transmit these modes, but for the purposes of this article, I am only concerned with FT8 reception.
Since FT8 came about, the use of WSPR for making test transmissions and observing receiving locations has pretty much died. However, with the widespread update of FT8 (and similar modes such as FT4, etc.) these transmissions may instead be used as transmitting beacons – when a station calls ‘CQ’ (makes a general call soliciting someone to reply), the software sending the FT8 call encodes the senders location (as a QRA locator) into the sent message. A typical CQ may look something like this:
CQ M1GEO JO02
Similarly, the system of another person responding to my CQ call will also encode the distant station’s location, resulting in a response which may look something like this:
M1GEO ZL1A RF72
Here “M1GEO” is my callsign, “ZL1A” is a DX (distant) station and “JO02” (and “RF72”) is the first part of the maidenhead locator, covering a 100km square, which looks something like this:
It is possible to use a 6-digit locator, for example JO02HG, which takes the accuracy down to a 10km square (see below). Although there are higher resolution locators than this, they are not often used.
Since we know (at least to within 10km) where a transmitting station is, it becomes possible to plot the stations on a map. You’ve probably seen this done before. Websites like PSKReporter and WSPRnet have been doing this for some time now.
The image above use different coloured markers for different bands:
40m (7074 kHz)
30m (10136 kHz)
20m (14070 kHz)
15m (21074 kHz)
I have been recently enjoying the ability to use the same untuned vertical antenna with the same radio on different bands simultaneously (the HL2 lets you remove any band-pass filtering). This allows you to see, for example, that while 40m was good for working Germany, 30m had good propagation into Australia.
PSKReporter lets you filter by mode, band, and time, so you can see what times a given band is open to a specific location. Excellent for helping to fill those missing DXCC slots you may have.
It was interesting for me to see that much of the more remote stations were received on the lower bands, 40 and 30m, and not 20m as I would have expected:
VK7BO at 6:06 UTC on 30m
VK3ZH at 6:33 UTC on 30m
K6SY at 5:28 UTC on 30m
LU1WFU at 1:50 UTC on 40m
YE8QR at 14:46 UTC on 40m
Although at the time of writing (August 2020), HF conditions are quite poor, not all of the lack of performance on 20m can be explained due to the band conditions, since 20m is still open to South America and into Asia.
Animating the propagation
After looking at these static images, I wanted to see how things changed with time. Could I, for example, see when the best time to work the west cost of the USA would be? I decided to make a time-lapse animation. The animation runs for approximately 3 days, and includes the following FT8 decodes:
40m (7074 kHz)
30m (10136 kHz)
20m (14070 kHz)
15m (21074 kHz)
It is clear to see sudden bursts of colour when a band opens, and to watch conditions change throughout the day. The dates here were for a Friday to Monday, so, there’s plenty of weekend activity.
I’m keen to further explore the possibilities of this.
Click image to enlarge. For transformer winding information, see below.
V100 – First edition
V101 – Second edition: Output transformer cores reduced to 14.
V201 – Third edition: Power supply voltage is raised to 24V.
What you will need
13.8V/24V 40A (or higher) power supply. It is better to have the function of current‐limiting protection. 6 square-mm (or more) wires for connecting the power to the amplifier board.
A signal source that is capable of outputting a 7 or 14 MHz signal at 10W.
A 50Ω dummy load rated for 200W (must be able to withstand continuous dissipation).
A heatsink suitable to dissipate the power of Q1 and Q3. (Recommended size: no less than 150x100x60mm).
A multi-meter that includes a 10A scale.
An oscilloscope capable of at least 20 MHz (or a spectrum analyser).
Before you start soldering
Wind the inductor (L1) and transformers (T1 and T2) in accordance with the information further on in this page.
Bend the legs on Q1 and Q3 (TO247 package) upwards, see the illustration below. Do not mount it to the top side of the board. Do not shorten the leads.
Tap the holes for Q1 and Q3. Screw should be M3 (3mm screw). Clean the heatsink, and remove any metal chips to avoid a short circuit.
Start with smaller components first, working up towards larger components and finally plugs.
SMT parts can be easily soldered with an iron by adding a small amount of solder to one pad, and using tweezers to push the SMT part into the molten solder on the pad. Once cooled, add a small amount of solder to the other pads.
L1 and C5/C12 are not fitted at this stage.
Preparation for Powering
Check for any solder splashes, and poor or missing solder joints.
Check the DC power supply resistance to ground – no short circuits. If you have not fitted L1 yet, test from the other side of L1 pad.
Check the LM78L06 regulator output resistance to ground – no short circuits.
Check the bias-set variable resistors. Rotate them as shown in the following diagram. Be careful, to rotate them to the correct end-stop. If you get this wrong, you will destroy the IRFP250N power MOSFETs. You are aiming for an initial bias voltage of 0V.
Mount the input transformer secondary load resistor (10Ω, 3W).
Solder in Q1 and Q3 and affix to the heatsink. Flow solder on the PCB trace between the MOSFET and the output transformer. This increases the current capacity of the track. See below.
Mount L1 as shown below.
Set bias currents
The aim of this section is to adjust the bias current to 100mA for each of the two transistors. When making adjustments, you must act slowly, and with great care – the current will do nothing for much of the adjustment range and then rise sharply. The transistors must be bolted to a heatsink during adjustment.
Double-check that the variable resistors are ‘zeroed’ as described above, such that when power is initially applied, there is no bias voltage present.
Connect a current meter in series with the positive power supply cable of the amplifier. Apply power.
Adjust the upper MOSFET quiescent (static) current using the upper variable resistor to cause an increase in current of 100mA (0.1A).
As before, now adjust the quiescent current of the lower MOSFET to further increase the current another 100mA. (A total increase of 200mA between both transistors.)
Solder in choke inductor L1 and mica capacitor C5/C12 if you have not already done so – the bias adjustment is complete.
Connect a 50Ω dummy load to J2. The load must be capable of handling 200W.
Use an oscilloscope on a suitable range (or spectrum analyser with suitable attenuation) to monitor the signal at the load.
Connect the power supply and monitor the supply current for a moment. If the current is gradually increasing, the power must be cut immediately and check for suitable thermal connection between the power transistors Q1 and Q3 and the heatsink.
With the amplifier powered and no input, check the oscilloscope for signals. If there signals, immediately power off and debug the cause of self oscillation.
Input a small signal, gradually increasing the input signal power.
Observe the output waveform and the DC input current. In general, 100Vpp output across the output load corresponds to a power output of 25W into 50Ω. A load voltage of 141Vpp is 50W output, 180Vpp load voltage gives an output power of 80W, and 200Vpp at the load is a power output of 100W. Using an efficiency of 55% as an approximation, the expected DC power input can be calculated.
Check the temperature of the heatsink. If it is too hot to hold, then you will need to use a fan to cool the amplifier.
Check the output power is stable over time, and that there are no large fluctuations in output power for a fixed input power.
Use a flux remover to clean any solder flux residue and tidy any poor solder joints.
Mount the amplifier into a box or case with suitable TX/RX switching.
Accompany the amplifier with a suitable low-pass filter board.
Transformer & Coil Winding
In the following diagrams process, please note:
To avoid scraping the enamelled wire, use needle nose pliers to smooth the edge of the ferrites. Hole edges may be sharp.
A “turn” on the coil is regarded as wire passing through the centre.
Transformer T1 primary should be 6 turns (black lines). The secondary of T1 should be 2 turns (red lines). The turns ratio is important, since if there are too many turns, the voltage on the gates of the MOSFETs will exceed the breakdown voltage and the parts will be destroyed.
Transformer T2 primary should be 1 turn made from the two end PCBs and copper pipe. The secondary of T2 should be 5 turns of high temperature wire.
In version 201 of the kit, the number of ferrite rings is reduced from 16 to 14. You will also need 2 ferrites for winding L1 (see below).
L1 is a high frequency RFC choke. The 7-10 turns should be wound around two ferrite rings as used in T2. I chose 10 turns as this provides the largest choke inductance.
I noticed after a while, that my BER percentage of my MMDVM_HS_Hat and Pi-Star setup was significantly higher than other users, at around 3.5%. I know from setting up GB7KH that getting this correct takes patience. I also happen to know that the design of the MMDVM_HS_Hat uses inexpensive TCXOs to provide frequency and timing references. As such, some calibration can do wonders for the BER on DMR.
For this mini-guide, I shall use my TYT MD-380 handheld DMR radio. My hotspot is set to use a nominal frequency of 434.250 MHz as the carrier frequency.
Using the DMR handheld as a transmitter on low power, it should be possible to better match the frequency of the receiver to the transmitter – this process isn’t ideal, because it could equally be the handheld frequency which is incorrect – but at least they’ll match.
We’ll need to get SSH access to the underlying Linux system on the Pi-Star. You can either use the “SSH Access” tab from the Pi-Star Expert menu, as below:
Or you may prefer to SSH into the Pi-Star with your preferred SSH client – I use PuTTY. Either option will work here.
The program we need is called MMDVMCal. Fortunately, there’s a version compiled for us already in Pi-Star. From the Pi-Star console terminal, the following command will start the MMDVMCal program where we’ll do our testing:
$ sudo pistar-mmdvmcal
When the program starts, you’re greeted with the following command line instructions. You may also see some debug/warnings about
Starting Calibration… Version: 1, description: MMDVM_HS_Hat-v1.4.17 20190529 14.7456MHz ADF7021 FW by CA6JAU GitID #cc451c4 The commands are: H/h Display help Q/q Quit W/w Enable/disable modem debug messages E/e Enter frequency (current: 433000000 Hz) F Increase frequency f Decrease frequency Z/z Enter frequency step T Increase deviation t Decrease deviation P Increase RF power p Decrease RF power C/c Carrier Only Mode K/k Set FM Deviation Modes D/d DMR Deviation Mode (Adjust for 2.75Khz Deviation) M/m DMR Simplex 1031 Hz Test Pattern (CC1 ID1 TG9) K/k BER Test Mode (FEC) for D-Star b BER Test Mode (FEC) for DMR Simplex (CC1) B BER Test Mode (1031 Hz Test Pattern) for DMR Simplex (CC1 ID1 TG9) J BER Test Mode (FEC) for YSF j BER Test Mode (FEC) for P25 n BER Test Mode (FEC) for NXDN g POCSAG 600Hz Test Pattern S/s RSSI Mode I/i Interrupt Counter Mode V/v Display version of MMDVMCal <space> Toggle transmit
The first thing to do is to set the MMDVMCal frequency. I did this by pressing “E” followed by the frequency of my radio (434.250 MHz) in Hz.
You should see this frequency echoed back in brackets once the menu is reprinted to the screen. If you look at the example above, you’ll see that the frequency is 433000000 Hz (or 433.000 MHz). Pressing “b” will enter “BER Test Mode (FEC) for DMR Simplex” mode:
At this point, a quick transmission will show the exact BER:
DMR voice header received DMR voice header received DMR voice header received DMR audio seq. 0, FEC BER % (errs): 2.837% (4/141) DMR audio seq. 1, FEC BER % (errs): 2.837% (4/141) DMR audio seq. 2, FEC BER % (errs): 3.546% (5/141) DMR audio seq. 3, FEC BER % (errs): 1.418% (2/141) DMR audio seq. 4, FEC BER % (errs): 0.709% (1/141) DMR audio seq. 5, FEC BER % (errs): 2.128% (3/141) DMR voice end received, total frames: 6, bits: 846, errors: 19, BER: 2.2459%
My BER is showing as 2.5%. Not awful, but with some room for improvement.
The process of finding the ‘perfect’ value is twofold. The first is to find the approximate frequency, and then dial in the exact value. Here, we’re trying to find out the difference between the nominal frequency (in my case 434.250 MHz) and the optimal working frequency.
From the menu above, you’ll note that both “F” and “f” (both upper and lower case) increase and decrease the frequency respectively. By holding your radio in transmit, repeatedly press the F key until you the MMDVM_HS_Hat looses the transmission from your handheld. You’ll see the TX frequency announced with each change of frequency – allow time between each step (around 10 seconds on each frequency).
Keep going in one direction until the software reports “Transmission Lost” – note the final frequency down. You can see this by pressing “H” or “h” to reprint the menu. For me, the first limit I reached was 434249800 Hz by repeatedly pressing “f” to lower the frequency.
From here, you can find the mean (centre) frequency: (434249800 + 434250800)/2 = 434250300 Hz (300Hz higher than the nominal).
Use the “E” command once again and enter your new mean frequency – for me, this was 434250300 Hz.
You can then either enter frequencies yourself stepping 10 Hz at a time until you find the frequency yielding the best BER, or you can use the “Z” and “z” commands to increase or decrease the steps, and continue using the “F” and “f” commands to ‘home in’ on the value. I tabulated my results to give me a clear understanding of what was going on. I first went with 25 Hz steps (half the default 50 Hz steps) and found the following values for a 15 second transmission on each frequency. At the end of each transmission, status (including BER) are reported. You can see that the optimum value was very close to my mean value.
You can see that the optimum value was very close to my mean value. I experimented with even smaller steps, but didn’t really improve much on the 0.1% BER. This value is definitely good enough, and is an order of magnitude better than what I had previously!
Since I also use D-STAR, I quickly pressed “K” to enter D-STAR BER test mode, and, with the best settings from DMR, I keyed my Kenwood TH-D74 handheld – everything was fine here, too:
D-Star audio FEC BER % (errs): 0.000% (0/48) D-Star audio FEC BER % (errs): 0.000% (0/48) D-Star audio FEC BER % (errs): 0.000% (0/48) D-Star audio FEC BER % (errs): 0.000% (0/48) D-Star audio FEC BER % (errs): 0.000% (0/48) D-Star audio FEC BER % (errs): 0.000% (0/48) D-Star voice end received, total frames: 214, bits: 10272, errors: 0, BER: 0.00000%
Taking the frequency for your lowest BER (in my case 434250275 Hz), the offset is easy to calculate: Simply subtract the best BER frequency from the nominal frequency to find the offset: 434250275 – 434250000 = 275 Hz (note, this can be negative).
Applying the Offset
We next need to apply our offset (in my case +275 Hz) to the main MMDVMHost application running on the Pi-Star. This is done through the expert configuration.
Inside the Pi-Star configuration, head to the Admin Expert menu once again and select MMDVMHost.
Inserting our calculated offset (in Hertz) from the above.
Following on from my Receiving Es’Hail-2 GeoSat article, the obvious next thing to write something about transmitting. I created a draft of this article, but it seemed to mix heavily with the specifics of my station and was less generic. So I felt it better to create this page first, detailing my 2.4 GHz transmitting station, which I have just cobbled together in the time since writing the original article.
About the LimeSDR
Let me first start by saying that I’ll be using a LimeSDR USB which has a continuous frequency range of 100 kHz to 3.8 GHz. Clearly acceptable for our requirements of 2.4 GHz. The bandwidth the SDR can support is staggering 61.44 MHz. The SDR is based around an Altera Cyclone IV FPGA with 256 MB of DDR2 RAM and a Rakon RPT7050A reference clock at 30.72 MHz. It has 6 inputs and 4 outputs, and boasts a CW transmitter power of up to +10 dBm (10 mW).
Clearly the LimeSDR is nothing without some fancy software to drive it; and there are plenty of good offerings. I decided to opt for SDRConsole V3 by Simon Brown G4ELI, which at the time of writing was version 3.0.5 (Feb 2019).
SDRConsole with the LimeSDR
The process of setting the LimeSDR up was easy. I had to collect the LimeSDR drivers for Windows and install those. That process is nicely described on the Miriad RF LimeSDR USB Driver Install page, but the crux of it is: (a) download the drivers from their GitHub page [direct link to master here], (b) use Device Manager to find the LimeSDR, and replace the driver with that in the zip.
Once the driver is installed, you’re ready to set up SDRConsole. When the program starts, it will state that you do not have any radios defined, and give you the opportunity to define one. Simply select “Search” and then “LimeSDR” and it will find your radio. Accept the changes you’ve made.
Once you have defined your radio, you should select it from the box that pops up following the definition (and subsequently each time you start SDRConsole). Select the LimeSDR you have just defined, make sure you select a bandwidth that supports transmitting “(TX)” in the “Bandwidth” option, and “Start” will become clickable in the bottom left. You should see the console spring to life.
From the Receiving Es’Hail-2 GeoSat article, you will recall that the narrowband transponder input is 2400.050 MHz to 2400.300 MHz. Taking the middle of this band to be 2400.175 MHz. The screenshot below shows the radio on this frequency. I have put boxes and tails on some of the important settings.
From the figure above, you can see the receive frequency on the top left box, with the transmit frequency on the top right box. The “Sync RX” options for frequency and mode show that the TX frequency and more are locked to that of the receiver.
The “Drive” control on the top right box controls the RF power on the output and we shall try to characterise that later. Just above it is a “TX” button which causes the transmitter system to be engaged, and the receiver to be muted.
Finally, in the bottom left there are controls which select which of the LimeSDR’s 6 receive sockets and 4 transmit sockets are in use.
LimeSDR Output Power
The next thing to do is measure the LimeSDR’s TX power on the frequency of interest: 2400.175 MHz, the centre of the NB transponder uplink. A CW signal is used to generate a constant power level.
To achieve this, I have used a known calibrated R&S NRP18A, which will measure power from 100 pW to 200 mW. We are expecting a maximum of 10 mW, so we should be easily safe to use this.
The drive level is a percentage, ranging from 0 to 100. My basic plan was to take a reading every 10%, and if there is a large non-linearity, I’ll take further measurements in those areas. At this point, the LimeSDR is only powered via the USB bus, and has no external power source. With drive levels below 50%, the reading was noisy, so I concentrated on the linear part of the curve.
Drive Level (%)
EDUP 8W WiFi Power Amplifier
I purchased an EDUP 8W WiFi power amplifier for £35 in February 2019 for use with the LimeSDR and Es’Hail-2 uplink. There had been talk on Twitter of these amplifiers being suitable, so I decided to give one a go.
Without getting into details, the amplifier has a system which detects if the WiFi radio is transmitting, and enables the PA’s TX path, or if the radio is receiving, and enables a separate RX path. This is exactly like “VOX” on an amateur radio amplifier. However, since the packets are very short on WiFi, with guard times in the order of 400 nanoseconds, the hang time is very short, and thus not suitable for SSB. We thus need to modify this behaviour, so that the amplifier is in TX all of the time, or, even better, when the LimeSDR is transmitting – perhaps using a GPIO pin to drive the amplifier – but that’s unimportant for now.
PTT Modification: EDUP 8W Amplifier
Here’s a snap of the insides of the amplifier. It’s clear that there is some room for improvement in gain with this amplifier, such as removing the (likely lossy) TX/RX switching, etc., as we don’t need these parts. However, for now, we’ll leave it. Swapping the RF-OUT RP-SMA connector for a standard SMA connector is probably a wise decision for the radio amateur.
The mod, in its basic form, is just a solder bridge across pins 4 (VS) and 5 (+IN2) of the ADA4851-4 quad rail-to-rail op-amp on the opposite corner of the board to the DC power socket. The mod makes it appear that the diode detector is detecting a huge signal (5.787 V, the supply rail). The reference voltage (-IN2) is set at 0.189 V. When the voltage at +IN2 exceeds -IN2, the device enters transmit mode.
If the amplifier is in receive mode, the status LED illuminates red. Conversely, if the amplifier is in transmit mode, the status LED illuminates green.
Measurements with the EDUP Amplifier
In terms of the experiment, the EDUP amplifier input is connected with an SMA barrel to the LimeSDR output, and the EDUP amplifier output is connected (via RP-SMA on the included short RG174 patch cable) to a 20 dB attenuator which in turn connects to the power meter.
Using this configuration, I do not expect that the output power will be come very high, since their is not enough drive level from the LimeSDR at −1.62 dBm. I see about 13 dB of gain, with an output of around +11dB (~10mW) of RF output power.
At this point the EDUP amplifier is drive limited. Working backwards, to achieve a theoretical +39 dBm (8 W) output, we would need to input +26 dBm (0.4 W) input.
The amplifier draws around 170 mA in receive, and about 380 mA in transmit with no RF (just quiescent bias).
Clearly connecting the EDUP directly to the LimeSDR does not provide enough power. There is a need for some more gain. Looking around what options are available cheaply, you quickly come across some options.
The Qorvo SPF5189Z has a small signal gain of 11.9 dB at 2.2 GHz (the closest listed frequency to the required 2.4 GHz) and an output P1dB of 22.7 dBm. This output power is close to the 26 dBm input required for the EDUP, although it is not recommended to run the system close to the 1 dB compression point (P1dB). With the SPF5189Z in line, we see approximately 20 dBm output (100 mW) from the EDUP.
Adding another SPF5189Z following the first gives around 30 dBm (1 W). Adding another 10 dB of gain early on in the drive chain will get us closer to the goal of 8 W output, but the system was becoming unwieldy and would probably not be suitable for use on air without inter-stage filtering as the parts used are wide-band.
Analog Devices CN0417 Evaluation Board
Another part brought to my attention by @Manawyrm on Twitter is the Analog Devices CN0417 evaluation board (EVAL-CN0417-EBZ). It is a USB Powered 2.4 GHz RF Power Amplifier, and can be purchased for around £26 ($35 USD).
I have not used this part yet, but I know that others have with some success. The EVAL-CN0417-EBZ is based on the ADL5606 is a broadband, two-stage, 1 W RF driver amplifier which operates over a frequency range of 1800 MHz to 2700 MHz.
With some tidying of the interconnects, I was able to get to 32.98 dBm (1.95 W). More filtering will be required before letting this loose on air.
Getting it on air!
At this point I was pretty keen to see if I could make it to the Es’Hail-2 satellite. The day I tried, 2 March 2019, followed an announcement by AMSAT that the narrowband transponder gain had been reduced, so I was keen to
Balancing the amplifier and patch antenna on the back of a large reclining chair in the garden, I was able to align the patch antenna to the satellite’s location. Setting the TX frequency of the LimeSDR to the centre of the transponder band (2400.175 MHz), with an output power of around 1W of I was able to hear a single tone through the Es’Hail-2 narrowband transponder, I quickly added a CW paddle and was able to confirm my signal by sending “M1GEO TEST” several times, listening via the BATC NB WebSDR as discussed in my Receiving Es’Hail-2 GeoSat article.
First of all, let me say that I am in no way an expert with regard to satellites, microwave operations, or anything else. This is meant to be more of a crude beginners guide. Experts will probably cringe – that’s fine!
A little bit about Es’Hail-2
Es’Hail-2 (QO-100) is a geostationary satellite at 25.5° East which carries transponders (devices for receiving and re-transmitting signals) usable by radio amateurs. These two transponders are the first amateur radio transponders to be put into geostationary orbit and are expected to link radio amateurs from Brazil to Thailand.
Es’hail-2 will carry two such transponders, operating from the 2400 MHz band into the 10450 MHz band. A 250 kHz bandwidth linear transponder intended for conventional analogue operations (SSB, CW, etc.) and an 8 MHz bandwidth transponder for experimental digital modulation schemes and DVB amateur television. The operating guide provided by AMSAT-DL asks that users refrain from using FM on the narrowband transponder.
With these linear transponders, any signal that the satellite receives in the input frequency range will be linearly translated to the output frequency range. As a signal power increases, so will the signal at the output; as the signal frequency increases, so will the output signal. And so it goes.
Following Noel G8GTZ‘s talk on Es’Hail-2 at the RSGB Convention 2018, I started collecting the parts required to put together a receive system. At the time of Noel’s talk, I remember thinking how he’d made the process sound simple. It wasn’t until I started playing with the setup that I actually found how simple the process was. More on this later…
If you have used a WebSDR online before, then the narrowband SDR will be familiar to you. The wideband monitor will probably not be familiar, but it is very useful if you are looking to experiment with digital amateur television (DATV) transmissions – more on this later. Since we’re interested in doing the receiving ourselves, we just note is that such web SDRs and monitors are a fantastically useful resource. There are of course many other similar resources.
Ultimately, this is the page that I wish I had found when I started out on this path a couple of days ago… You are welcome to contact me if you spot errors, etc.
Antenna talk: Dishes, LNBs & Feeder
A satellite dish is a type of parabolic antenna that is highly directive and therefore has a high gain. In simple terms, the dish collects incoming radio-waves over a large area and focuses them towards a central point. This point is usually the front of an low-noise block (LNB). The larger the dish diameter the more gain the dish will have – but – the sharper the beam, and so the more critical the alignment. Common dish sizes for receiving Es’Hail-2 are in the range 80 centimetres to 1.2 metres diameter. My dish, pictured below, is 1.2 metres diameter. Because the dish is highly directive (i.e., it’s beam is very sharp, like a laser pointer is with light), it requires careful adjustment.
Where do I aim the dish?
The AMSAT-UK Es’Hail-2 website tells us that the satellite is at 25.5° East. This means that the satellite is at 25.5° East of the meridian line. You will need to find the azimuth and elevation, i.e., the direction and tilt of the dish, yourself, since this depends on your longitude (distance from the meridian line) and latitude (distance from the equator). I have used the SatLex tool (below image), but many other online tools exist (DishPointer, SatSig) to help you. When using such tools, if they don’t have Es’Hail-2 in their index, BADR4/5/6 or EutelSat25B are close enough for now.
As you can see, the top half of the above image shows you a view due south, and the satellite location in your field of view. You’ll see the elevation angle of 25.88°, which I’ve rounded to 25.9°. You’ll have to tweak a little for maximum signal, regardless of how well you do this step, but it really helps to get the alignment as good as you can before you start. You will also see the ‘true’ azimuth angle, here 150.50°, which is the angle your dish should point to, and corresponds to a simple calculation between your longitude, the satellite’s position in space, and the meridian line.
The only other point to note in the above figure is the “LNB Tilt” of −17.4° (note, minus). Without proper knowledge, it is tricky to set the LNB skew without the LNB receiving a signal, so for now, lets press on with getting the dish mounted. We’ll come back to LNBs later.
Getting the dish pointed at the satellite is, without doubt, the hardest part of the entire undertaking. On the right, you see Chris G8OCV helping to align the dish holding a spirit level. Since it is my policy to only ever do antenna work in the dark, on a cold evening, preferably in rain, he’s very enthusiastic! But he always helps!
For my QTH in Norfolk UK, the elevation worked out to be 25.9°. This is the elevation, i.e., the angle of the dish’s beam to the horizon. The dish’s beam points upwards 25.9°. We also know the azimuth of the satellite is 25.5° East, which corresponds to a true heading of 150.5°. These are the two coordinates we need to know to aim the dish.
Once the dish support pole was absolutely vertical, the elevation adjustment on the satellite dish can be done using the angle markers on the dish bracket. The azimuth 25.5° East is translated to 150.5° as taken from the satellite pointer website. I used a compass to initially align the dish. Some warning/disclaimer about the difference between ‘true’ North and ‘magnetic’ North belongs here. It didn’t cause me any trouble, but your experiences may be different. If you’re using a temporary post in the ground/umbrella stand, make sure it is heavy enough not to blow around in the wind. Mine wasn’t until we added some concrete weights.
Some words on LNBs
This section may sound a little scary, but I have tried to explain some of what is going on inside the LNB – don’t be put off! The low-noise block (LNB) is something that sits at the focus point of many commercial satellite dishes. The dish focuses the radio signals to a point – usually into the LNB. The LNB has a low noise amplifier to increase the level of the weak signals received by the dish. Since satellite downlink frequencies are well over 10 GHz, that would require some very fancy coax to get the signal into your house. So the LNB also mixes the received signal with a local oscillator (LO) frequency that it generates itself, in order to reduce the frequency of the received signal – this LO frequency is switchable to allow different frequency ranges to be received. Finally, the LNB has a polarisation switch, changing between horizontal and vertical polarisation. This is, of course, a gross simplification of what is going on, but is enough for now.
Without going into too much detail beyond what feels strictly necessary, the switching of LO frequency and polarisation are controlled by signals fed to the LNB from the shack-end of the coax. The LO frequency defaults to 9.75 GHz, but is switched to 10.6 GHz when the LNB receives a 22 kHz tone on the feeder. Since the LO is outside in the cold, the frequency reference is prone to thermal drift. You are strongly recommended to find an LNB that has it’s LO frequencies derived from a phase locked loop (PLL) as opposed to an dielectric resonator oscillator (DRO). A more advanced configuration is to purchase a dual-port LNB, and use one port for the feeder return to the shack, and ‘hack’ the LNB such that the second port serves to accept a frequency reference that can be provided. You do not need to do this, an off the shelf LNB will work, but a PLL variant is strongly recommended. If you hear very garbled or warbling sounding sideband or it is unresolvable altogether, it may be that your LNB is using a DRO as the frequency reference.
The polarisation is either vertical when the LNB is powered at 12V DC, or horizontal when powered at 18V DC. Often hams will only use the 9.75 GHz LO frequency, since then no 22 kHz tone is required. Some ham’s rotate the LNB physically to change polarisation, while others set the LNB between vertical and horizontal, thus receiving both simultaneously but with losses. I opted for supplying either 12V or 18V to the LNB and switching polarisation electronically from inside the shack. I have not, as yet, needed to change the LO frequency.
Everything on this page was done with a Goobay 67269 Single Universal LNB. There is lots and lots of information on LNBs if you search around online. The BATC has some information on LNBs, as does UHF-SatCom Ku Band PLL LNB’s page. The key point is get a PLL based LNB, as recommended by others. Some of the recommended ones carry a heavy price tag as at the time of writing there is a huge demand, and relatively small supply. A few years ago I bought an Octagon PLL-based LNB for less than £10 delivered; now they cost over £130! I would have used that, but it was in boxes packed for moving! Unfortunately for radio hams, sellers have realised that PLL based LNBs are more valuable to us, and so their price is gradually increasing.
I had a bit of discussion with friends online about what feeders were being used. Most people have, I guess obviously, opted for satellite coax. This is RG6 coax, and has a solid centre pin suitable for use in F-connectors. This is also available cheaply on eBay, often kitted with ten F-connectors. I paid around £9 for 50 metres. In an early instance, I got away with using RG213 (which is 50 Ohm, not 75 Ohm) and some F-connector adaptors, but the LNB gain makes up for a lot of small misdemeanours. RG6 satellite coax is the way to go! The image below shows my mash of connectors and adapters to overcome my lack of a solid centred feeder such as required by F-connectors.
Connecting it all up
Terminate the LNB end of the feeder with an F-connector, and seal it up to keep the rain out. Mount the LNB in the dish’s LNB mount. You need to be able to twist the LNB to adjust the LNB tilt, but don’t want anything to move of it’s own accord.
The next obstacle is to power the LNB. I did this by hacking about with an RTL-SDR dongle and building in a bias tee inside – details in the “LNB Bias inside an RTL-SDR Dongle” section, below. If you have a bias tee already, you may be able to use that provided it is suitable for use at around 740 MHz. Power the LNB with 12V to select vertical polarisation with 9.75 GHz LO, ideal for the narrowband transponder of Es’Hail-2.
The centre of the Es’Hail-2 narrowband transverter downlink is 10.489675 GHz. If we use the 9.75 GHz LO, we expect to see an intermediate frequency (IF) of 10.489675 − 9.75 = 0.739675 GHz = 739.675 MHz.
We are expecting to see signals in the 250 kHz bandwidth centred on 739.675 MHz. On an RTL-SDR dongle waterfall, you should see an increase in the noise floor between when the LNB is powered and when it is unpowered. If you do not, check your wiring. My LNB draws around 100 mA.
Tweaking the dish
As we alluded to earlier on in the dish section, we need to tweak the dish’s alignment. But to do this, we need to be receiving signals, and then take an opticians approach, of ‘better or worse’ with very tiny adjustments each time.
If you have followed these notes so far, you will have a receiver, or spectrum analyser or similar centred on 739.675 MHz, with your LNB in horizontal polarisation and a 9.75 GHz LO frequency.
The Es’Hail-2 narrowband transponder has will appear as a wide lump of raised noise floor, similar to what you see below. The raised bump is the transponder bandwidth, and the two signals present are the upper and lower band markers. They send CW and binary data, too. The transponder bandplan is outside the scope of these notes, but you can find it on the AMSAT-UK Es’Hail-2 website. It roughly follows the usual bandplans for all-modes, with CW at the lower end, then digital modes, then SSB at the top.
When tweaking the satellite dish, adjust for the largest (highest) bump above the noise floor. You equally want the two beacons to be high above the transponder noise floor. Very slowly, in small steps, adjust the azimuth (rotation) of the dish stopping at the point that maximises the signal. Then adjust the elevation (tilt) of the dish to further maximise the signal. If you do not see anything on the waterfall, then you may need to make larger sweeps of the dish to find the satellite in the first place. This is where your care previously helps. As mentioned before, this is the trickiest step.
Once you have a good signal-to-noise (high bump above the noise with large beacon signals), you should adjust the LNB within the dish mount.
If you can electrically switch polarisation to horizontal (by feeding the LNB with 18V) then you should do this. With the antenna now ‘cross-polarised’ to the narrowband transverter, rotate the LNB to receive the minimum signal you can. What you are doing is looking for the maximum amount of cross-polarisation. It is easier to adjust for the null than for the signal itself, and you will achieve a better adjustment this way. If you cannot switch the LNB polarisation electronically, then you should adjust for the maximum signal with rotating. Rotate the LNB towards the LNB tilt angle (for me this was −17.4°), going past that angle to ensure you find the minimum or maximum as appropriate.
You may also like to adjust your LNB backward and forward in the mount to try and find the optimum focal point, although this point is usually specified pretty clearly on the dish’s paperwork. Either way, with the LNB now in the correct polarisation (12V feed, vertical for the NB transponder), move the LNB backd and forth looking for the largest signal.
These steps may be difficult to do, as your body will cast an ‘shadow’ on the dish – either hide out of the way as you adjust, or, tweak and step back. You get the idea.
You’ve you’ve done that, bolt everything up tight. You’re good to go!
Receiving Narrrowband Modes
If we zoom in a little from the spectrum display we saw when aligning the dish; such that the markers are now on the outsides of the waterfall, we see more of a ‘band view’, and the transponder frequency response looks relatively flat. This screen-grab was also taken with several signals visible.
As with any other SDR you may have used, clicking on the signals will allow you to demodulate them.
Below, OH1ZAA calling CQ:
Receiving Digital Video Amateur TV
The Es’Hail-2’s wideband DVB-S2 beacon on 10.492,500 GHz is always transmitting video. This beacon was my very first reception of DATV. I am still finding out about this, so my experience here is minimal, but perhaps it is of some use. You should defer to the BATC’s Receiving DATV guide for detailed information.
Digital television has many different standards, as you might expect. The key factors are the modulation type (how data is encoded onto the RF carrier), sample rate (in samples per second), picture mode (DVB-S, DVB-S2, etc) and FEC (or forward error-correction). As well as this, streams have a PID (packet identifier) which identifies the program – all we need to do is set this correctly. The standard is set out in the ETSI EN300-468 specification if you want to learn more. You don’t need to.
Most amateur signals vary in the above listed parameters to what is used commercially. While a standard digital TV multiplex may be 8 MHz wide, radio amateurs typically use much smaller bandwidths, and what is called Reduced Bandwidth TV (RB-TV). Commercial receivers usually do not support these configurations, so a special receiver (the MiniTiouner by F6DZP and others) was developed from modules and allows fine control over all of the parameters associated with digital video transmission.
This remainder of this section concentrates on the MiniTiouner. However, there are two SDR based options available. I cannot offer any words on these, except to highlight their existence:
Lean SDR: A lightweight, portable software-defined radio (C++)
SDRAngel: SDR Rx/Tx software for Airspy, Airspy HF+, BladeRF, HackRF, LimeSDR, PlutoSDR, RTL-SDR, SDRplay RSP1 and FunCube (C/C++)
The MiniTiouner by F6DZP and others is a USB tuner designed specifically for Amateur TV use which natively covers 143 MHz to 2450 MHz and is suitable to receive Es’Hail-2 and a number of other amateur bands with no modifications or additional up-converter. It is available from the BATC and other sources. See the BATC MiniTioune page for more details.
As a short note, the term ‘MiniTiouner’ with an ‘R’ at the end refers to the hardware PCB; the term ‘MiniTioune’ (no ‘R’) refers to the software.
Most amateur TV transmissions are made using Reduced Bandwidth DATV (RB-TV) with a bandwidth below 1 MHz. To date, 90% of the DATV transmissions on Es’Hail-2 (QO-100) have used RB-TV. The MiniTiouner comes as a kit from BATC, and took me roughly an hour to build. Follow the build notes on the BATC website.
I then had to register on the VivaDATV forum to obtain F6DZP’s MiniTioune software (post link here) – I’m not sure why I had to register, but, I did. At the time of writing, this is software version 0.8s. For instructions on how to install this, visit the BATC’s MiniTiouner Software page. Don’t forget to install the accompanying USRC and LAVFilters packages, too. I did; you get no video! 🙁
An issue that I faced is that the USB connection between my computer would drop randomly causing the MiniTioune software to crash. This is supposedly solved by using a Lindy Cromo Lindy cable USB 2.0 type A/mini-B 1m long, but after spending £10, the issue still persists.
Before you fire up the software, open the minitioune.ini file and edit the following fields: OM_ID (callsign), ForumPassword (forum password), Locator (QRA locator), Ville (location) and anything else you see fit. You’ll probably want to come back to this file from time-to-time.
The ‘MiniTioune’ Software
When the software first starts, you’ll see something like the image below – just wait a few seconds:
After a few seconds, you will see the main MiniTioune program window:
My advice would be to make sure you can receive the beacon before you move on to anything else, since the beacon has known parameters.
Receiving the Es’Hail-2 DVB Beacon
The first thing to note is that the wideband transponder is horizontally polarised, so you will need to supply 18V to your LNB to switch polarisation, or, rotate the LNB 90° in either direction. The MiniTiouner hardware has two jumpers which allow you to feed the input DC supply voltage into the LNB F-connectors via the Serit module. These are labelled LNB_A1 and LNB_A2 on the PCB, and can be found between by the DC input power jack. Then the whole MiniTiouner receiver is powered from either 12V or 18V as required.
Next look to the top-left of the main MiniTioune window; you’ll see a place to enter the sample rate (SR) and a frequency (in kHz). The beacon frequency is centred on 10.492,500 GHz, and transmits DVB-S2 with 2 MS/s QPSK modulation using 2/3 FEC forward error correction.
If we enter 10492500 kHz into the frequency box, we also need to tell the MiniTioune software to accommodate for the frequency translation the LNB is performing. It is enough to say that the LNB provides a frequency offset of −9.75 GHz, so we indicate −9750000 kHz (note, minuses).
We’re told the sample rate is 2 MS/s, so we can enter this as 2000 KS/s in the SR box at the top left. Make sure you have selected either AUTO or DVB-S2 for the mode, and that you have the checkbox for 2/3 FEC enabled.
Looking at the BATC’s Wideband Transponder Monitor, it is possible to see the beacon transmission on the left at 10.492,500 GHz. You may also see other transmissions besides the beacons and we’ll look at that those in the next section.
As you enter the sample-rate and frequency, you should start to see some of the indicators at the bottom left of the MiniTioune window turn from red to green. Once the Viterbi decoder error goes to 0% (bottom centre-right), you should see video and hear sound! If you do not, then toggle the Auto PID button in the top right. This makes MiniTioune decode the incoming stream to find the video and audio transport streams and understand their codecs.
The clip below is a short section of the Es’Hail-2 DATV beacon:
Receiving the Es’Hail-2 DVB Beacon
The process of receiving an amateur transmission is very similar to receiving the beacon. The only difference is that you may not know the properties of the signal being transmitted. In this case, I have found that using the BATC’s Wideband Transponder Monitor to look at the signals can be very useful to help guess. You can see from the spectrum that the signal is much narrower than the beacon, so we can take a guess at the sample rate by knowing a few commonly used values. 125, 333, and 500 kS/s seem to be common, while some use 1000 kS/s in the simplex DATV window.
If you leave the common FEC options ticked and use AUTO mode selection, the MiniTioune software will magically recognise things after a few seconds, if you have chosen the right combination of options. There is, of course, another way:
Using a mixture of trial and error, as well as watching others talk in the chat, I have been able to observe a considerable amount of amateur test transmissions via Es’Hail-2.
LNB Bias inside an RTL-SDR Dongle
In order to tweak the dish alignment and also to receive narrowband transponder signals, I needed to power the LNB for use with an RTL-SDR Dongle. I had heard that some dongles have a bias tee included, and I was hoping to repurpose some of this since clearly it would only supply 5V.
I opened the New Gen RTL2832 SDR I had to look inside and noticed a DC bypass inductor to ground for static discharge, with capacitors leading to a DC blocking capacitor, limiting diodes and on into the receiver.
By standing the DC bypass inductor on end, and adding a decoupling capacitor on the now unused pad, I could create a very crude bias tee. I used a 1000pF and a 47nF capacitor to create some further blocking and add mechanical stability, and then I soldered on two power wires.
It doesn’t look pretty at all, but it does work, and is small!
On the way home from work on Friday, my attention was brought to my mobile APRS setup, which was showing received callsigns from Germany, Netherlands, Belgium and France. Once home I decided to connect up my KAM KPC-9612+ TNC to an old Kenwood PMR and see what I heard. The antenna is just a loft-mounted Diamond V-2000, so nothing fancy. About 1 metre of RG58 into the radio. The map is pretty impressive, showing what good conditions were around on VHF at the time. The orange circle shows the ALOHA circle (local reliable APRS network size) – more here – basically the area to which your transmissions would normally be in contention with.
My usual small station EME setup consists of two 9 element DK7ZB Yagi’s bayed at 13 metres. Combined with a Yaseu G5400 Az/El, K3NG’s Arduino rotator interface and YO3SMU’s PstRotator, this is a reasonable attempt at a small station EME setup. Of course you can do it with less, but, it becomes somewhat laborious. With the moon tracking facility of PstRotator, I can set up once, and allow the software to keep the antennas pointing in the correct direction.
Most of the spare time during the weekend was taken up by relearning everything I had forgotten since I last tried EME and VHF data modes. I was able to confirm the setup was working correctly using GB3NGI beacon as well as some others on the make-more-miles on VHF site. Within around an hour I was successfully receiving SP4KM, ZS4TX and K5QE via the moon on 144 MHz.
The screens above are rather busy with the rotator controller, NetworkTime program for keeping the PC clock synchronised via NTP, and CAT7200 which usefully translates the DTS/RTS line style PTT interface to a newer CAT/CI-V instruction.
As mentioned, when the moon was below the horizon, I also played around with other modes. SSB resulted in few contacts, but more than the ‘none’ I managed on CW. I quickly found my feet again on FT8, working into Germany, Denmark and the Netherlands. At the end of the weekend, PskReporter was showing the below map for M1GEO on VHF:
I have promised myself two things:
To get on VHF more often. Well, do do more radio, basically!
To finish the 144 MHz amplifier off. I have the basic functionality, but it’s lacking a user interface and other nice features. The hardware is there, but there’s no translation onto the nice graphics LCD.
During DXpedition to the Island of Islay 2018 with the Camb-Hams, it became apparent that using the IC7610 with Fldigi would be useful. A quick search on the internet showed there to be no IC7610.xml file and no model listed in RigCtl. I decided to hack the IC7600 and IC7300 files to create an IC7610 file:
The amplifier was able to maintain in excess of 1000W for over 2 minutes. At this point, the Bird dummy-load started to get a bit warm, so a longer test was abandoned. The amplifier pallet, however, remained cool enough to touch. As the F1JRD original design notes, the 10-Ohm coax balun does become hot (Lionel suggests around 120C at 1kW with no cooling). I, however, used a small fan running slowly to provide a gentle draft which greatly reduced the balun heat.
The next step is to add the Dallas-Maxim DS18B20 temperature sensor – the idea is to have the sensor buried into the pallet next to the transistor, to measure the copper heat spreader temperature.
A few weeks ago I ordered a BA5SBA RTL-SDR direct sampling kit from BangGood (link here). When it arrived, I decided to put it together. The kit includes everything needed, an RTL-SDR dongle, case, PCB, enamelled wire and so on. I worked from numerous build instructions (here, here, here and here), following the clearest description of each stage.
I disassembled the original RTL-SDR dongle, removing the USB plug, IR remote receiver and Belling-Lee socket. This was easy to do. I then soldered the module into the main PCB. The SMT components were easy to solder on. I added the few remaining passives, some larger electrolytic capacitors, etc.
Two wires tack on to various voltage points to add extra smoothing, which were easy enough to connect – I used some medium thickness tinned copper wire, I guess around 0.7mm diameter. That did the trick.
Winding the two inductors was done blindly. I followed instructions to wind 8 turns around a 5mm drill; however, somewhere else said 6-9 turns around 3mm. I noticed after soldering in the coils that 300nH was the suggested inductance. In the future I will remake the coils to the correct value.
Winding the small transformer, T1, was relatively straight forward. I wound 8 turns around the ferrite core. Although I’m not entirely sure my core was ferrite. It was indistinguishable from a 2mm plastic washer. My kit had blue-red-yellow trifiliar wire in, so I followed the colour scheme in the 3rd instruction link above (page 11).
The chip has two pairs of I-Q inputs, pins 1, 2, 4 and 5. The first pair, pins 1 and 2 are connected to the E4000 front end, which mixes the higher frequency signals of VHF and UHF down to an intermediate frequency (IF). The second pair are also used in this kit to take the HF bands (on the Realtek RTL2832U, 0-24 MHz) as a second IF input. A “direct sampling” mode can be selected in the PC software to select this second input, but, there is no default wiring as this has no use inside a TV tuner dongle. By far the hardest part of this build was the soldering of hair-sized wires to the Realtek RTL2832U chip, which then go to the transformer, T1.
After a considerable struggle, these two wires were solder onto the chip. I wish I could offer some useful tips on how I did this, but I cannot – I simply struggled, and faffed around until I made the connections. I would suggest a mobile phone camera placed above the board may help, since you can use the digital zoom to see in some detail. The image above was taken as I was soldering.
Finally, I used some glue to hold the (very) fragile wires in position and soldered the other ends to the transformer. I also added a small amount of glue to the transformer, too, so as to stop it moving. It looks messy, I know, but hopefully it will add some security and stability to those otherwise poor solder connections to the Realtek chip.
My final build looked like this:
Amazingly it also works! The image at the top shows the device inside the supplied box! Excellent!
An online scrapbook full of half-baked projects and silly ideas.